Job purpose:
level 1: analyze and optimize existing processes with improved performance in security, quality, cost, time, and environment, and train productivity players.
level 2: integrate and start new processes within the plant in compliance with technical and economic objectives.
main responsibilities:
level 1
1. train relevant personnel in processes and ensure the deployment and capitalization of technical skills at the site:
- train and support relevant personnel in work methodologies, operating processes, and tools.
- make necessary decisions to optimize results, in line with initial data.
2. ensure the productivity of existing processes/products:
- manage the technical database.
- define and write the procedures for new means and processes.
- define the production line layouts and create and validate the time sequences.
- help to develop the process during the project phase, 'in production', and optimize it.
- provide technical input for processes and workstations to make technical improvements.
- schedule and maintain or organize the maintenance of tooling, assembly machines, and the product.
- make production equipment reliable to improve quality and safety of existing means.
- propose innovative technical solutions concerning manufacturing processes to reach productivity, quality improvement, and safety objectives while reducing running time.
- cost, carry out, and validate 'in production' modifications for the plant processes.
- negotiate with any external service providers.
- validate the implementation in the field of inspection means.
- define and validate the work in process (forklifts, suspended or other, etc.).
- define and validate the substitution packaging and optimize existing packaging.
- ensure compliance with workstation ergonomics rules.
- troubleshoot to solve quality problems.
- technically solve problems to eliminate 'quality obstacles'.
- use time analysis and smed to optimize processes.
- apply the production standards.
level 2
1. coordinate the integration of new products/processes on the site:
- help to define the necessary plant means and coordinate their implementation to acquire the necessary skills locally.
- attend project meetings and assist with the fmeca process with the project group.
- lead a process and/or means fmeca working group.
- support/participate in the definition of cs process during the pfmea.
- participate in and validate the writing of the specifications for the specific means on the site.
- produce the specification capacity means.
- launch calls for tender and consultations for capacity and plant means.
- monitor suppliers.
- receive and validate the acceptance and development of new resources.
- initialize the creation of cam technical data (parts, parts lists, instruction sheets).
- create process adjustment sheets (parameters) and associated documents.
- carry out the programming required to operate specific equipment.
- conduct ccv/vsm for new projects.
- conduct flow and layout studies.
- conduct station and time studies (time usage rules) and draw up documentation in compliance with quality requirements.
- compile the manufacturing file: procedure, operation sequence diagram, man-machine activity chart, instruction sheets, lists, manufacturing charts.
- start the production of new products and run rate.
- detect incidents and implement adapted action plans to solve problems.
essential job functions:
- strong work experience in machine qualification including calibration, correlation, capability, repeatability, and reproducibility.
- able to communicate effectively in a worldwide environment.
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