Job deescrituraion
general deescrituraion:
* responsible to implement, maintain and improve the plastic injection molding processes and ensure technical availability of equipment in all shifts.
* fulfil value stream kpi’s: idc, for, technical down time.
* new product introduction, equipment and process definition, acquisition, validation and installation on production environment.
* develop process and instructions for plastic injection molding processes, write material to train technicians, and processes for maintenance: preventive, predictive and corrective.
* define and execute training programs related to plastic injection molding technologies, mold technologies, and equipment maintenance.
* lead or support projects to improve yield, cost, and cycle time. Qualify new products, tools, and materials, and keep updated knowledge with technology advancements.
* develop and manage the annual operational plan and budget for the molding engineering department, ensuring effective cost control.
* plan and coordinate annual work schedules and activities, achieving productivity and quality performance indicators.
* participate in early-stage project planning, trial production, and mass production ramp-up to ensure successful new molding products launches.
* evaluate and refine mold tooling, participate in design reviews, and build/adjust robot end-of-arm tooling. Source new equipment as production needs evolve.
* strong partner with design, manufacturing, and suppliers for manufacturability feedback, and ensure smooth production ramp-up.
primary duties & responsibilities
* analysis and solution of problems related with processes and test equipment within manufacturing areas.
* responsible for the creation of preventive maintenance routines for machinery and tooling.
* responsible for the design and/or integration of hardware, software, electrical systems, and communication systems based on reliable and robust sources for the manufacturing areas.
* responsible for the definition, procurement, and registration of spare parts of processes under responsibility.
* provide technical support to manufacturing areas in downtime events related to the processes under responsibility.
* responsible for the assurance of processes free from safety risks.
* definition, procurement, installation, validation, and start-up of new machinery.
* technical support during the launch phase of new products.
* definition and implementation of measures to improve the processes under responsibility (e.g. metrics such as cycle time, up time, quality).
* be an active member of international multi-disciplinary teams .
* develop semi-automated processes in an automotive electronics environment.
qualifications
education & academic background
* bachelor's degree in materials, mechanical, electrical, electronics, electromechanical, mechatronics, or related field.
* master's degree preferred.
* bilingual ( advanced english & spanish )
skills & experience
* at least 5 years of experience in plastic injection molding process engineering or related activities.
* in-depth understanding of plastic materials.
* knowledge of purging compounds, dryers, scientific molding principles, and material safety procedures.
* strong troubleshooting ability with capability to start processes from scratch without process sheets.
* strong organizational skills with attention to cleanliness and safety.
* ability to work independently and lead a team in a production environment.
* strong problem-solving and decision-making skills.
* proficiency in operating injection molding machines including horizontal, vertical and two-color types.
* experience managing workshop operations and production workflows.
* set-up, changeover, and optimize injection molding machines using scientific molding principles, improve cycle times, reduce defects, and ensure process stability.
* leadership or supervisory experience in a plastic injection molding environment.
* diagnose process and tooling issues, lead root cause investigations, and implement corrective actions to maintain high yield and quality.
* hands-on ability to set up, start up, and optimize injection molding machines.
* strong background in tooling, equipment, polymer behavior, and quality systems.
* experience with automation and end-of-arm tooling preferred.
* excellent troubleshooting, data analysis, and communication skills.
* proven ability to lead process improvement projects and coordinate across teams.
* experience in analog and digital electronics.
* interpretation of electrical diagrams.
* interpretation of pneumatic and mechanical diagrams.
* analysis and interpretation of electrical failures / sw / hw.
* experience in creation and interpretation of capability and msa studies.
* experience in semi-automated or fully automated manufacturing lines.
* experience in collaborative robots and industrial robots.
* strong competence in tooling design and gd&t.
* strong competence in corrective and preventive maintenance planning and execution.
* experience in vision systems.
* experience in datamatrix and barcode reading systems.
* knowledge in lean manufacturing.