Job purpose:level 1: analyze and optimize existing processes with improved performance in security, quality, cost, time, and environment, and train productivity players.level 2: integrate and start new processes within the plant in compliance with technical and economic objectives.main responsibilities:level 1train relevant personnel in processes and ensure the deployment and capitalization of technical skills at the site:- train and support relevant personnel in work methodologies, operating processes, and tools.- make necessary decisions to optimize results, in line with initial data.ensure the productivity of existing processes/products:- manage the technical database.- define and write the procedures for new means and processes.- define the production line layouts and create and validate the time sequences.- help to develop the process during the project phase, 'in production', and optimize it.- provide technical input for processes and workstations to make technical improvements.- schedule and maintain or organize the maintenance of tooling, assembly machines, and the product.- make production equipment reliable to improve quality and safety of existing means.- propose innovative technical solutions concerning manufacturing processes to reach productivity, quality improvement, and safety objectives while reducing running time.- cost, carry out, and validate 'in production' modifications for the plant processes.- negotiate with any external service providers.- validate the implementation in the field of inspection means.- define and validate the work in process (forklifts, suspended or other, etc.).- define and validate the substitution packaging and optimize existing packaging.- ensure compliance with workstation ergonomics rules.- troubleshoot to solve quality problems.- technically solve problems to eliminate 'quality obstacles'.- use time analysis and smed to optimize processes.- apply the production standards.level 2coordinate the integration of new products/processes on the site:- help to define the necessary plant means and coordinate their implementation to acquire the necessary skills locally.- attend project meetings and assist with the fmeca process with the project group.- lead a process and/or means fmeca working group.- support/participate in the definition of cs process during the pfmea.- participate in and validate the writing of the specifications for the specific means on the site.- produce the specification capacity means.- launch calls for tender and consultations for capacity and plant means.- monitor suppliers.- receive and validate the acceptance and development of new resources.- initialize the creation of cam technical data (parts, parts lists, instruction sheets).- create process adjustment sheets (parameters) and associated documents.- carry out the programming required to operate specific equipment.- conduct ccv/vsm for new projects.- conduct flow and layout studies.- conduct station and time studies (time usage rules) and draw up documentation in compliance with quality requirements.- compile the manufacturing file: procedure, operation sequence diagram, man-machine activity chart, instruction sheets, lists, manufacturing charts.- start the production of new products and run rate.- detect incidents and implement adapted action plans to solve problems.essential job functions:- strong work experience in machine qualification including calibration, correlation, capability, repeatability, and reproducibility.- able to communicate effectively in a worldwide environment.
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