Responsibilities
apqp & launch management
* lead and coordinate all apqp activities for new projects, engineering changes, and product transfers.
* prepare, update, and ensure proper execution of all apqp/core tools deliverables:
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o dfmea
o pfmea
o control plan
o msa
o ppap
o process flow diagram
* ensure alignment with customer specific requirements (csr) and oem expectations.
* cross‑functional collaboration
*
o coordinate follow‑up meetings with engineering, quality, production, purchasing, and suppliers to ensure on‑time readiness.
o support internal and external communication for part approvals, launch updates, and issue resolution.
* risk prevention & quality assurance
*
o conduct risk analysis using pfmea, lessons learned, and historical data to prevent failures.
o ensure implementation of preventive actions and monitor their effectiveness.
o oversee build, validation, and approval of tooling, gauges, fixtures, and prototypes.
* compliance & audit support
*
o ensure iatf 16949 compliance across all apqp and launch activities.
o assist during internal and external audits related to product launch, apqp documentation, and ppap readiness.
* problem solving & issue escalation
*
o analyze product and process deviations during development.
o lead root‑cause investigations using 8d, a3, and 5 why methodologies.
o coordinate corrective and improvement plans with cross‑functional teams.
* production & customer alignment
*
o manage customer and supplier ppap submissions through final approval.
o validate production readiness at shop‑floor level, including process verification and documentation.
o ensure timely and accurate release of processes to production.
qualifications
* bachelor’s degree in industrial, mechanical, mechatronics, automotive engineering, or related field.
* 2–5 years of experience in the automotive industry (tier 1 or tier 2).
* proven experience in project development under apqp methodology.
* hands‑on experience with core tools:
*
o apqp
o ppap
o fmea (aiag & vda)
o msa
o spc
technical skills
* strong understanding of iatf 16949 requirements.
* experience working with oems (gm, ford, stellantis, etc.) and navigating customer portals.
* knowledge of manufacturing processes: machining, stamping, injection molding, assembly, etc.
* interpretation of engineering drawings and gd&t.
* advanced use of problem‑solving tools (8d, a3, 5 why’s).
* proficiency with microsoft office and digital documentation.
* english: intermediate–advanced (customer‑facing communication).
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